Gold Ore Processing
2025年2月28日
Slag Processing
2025年2月28日
Gold Ore Processing
2025年2月28日
Slag Processing
2025年2月28日

Copper Ore Processing

Design Output

According to customer needs

Application

crushing, grinding, sieving, and flotation separator and dewatering
pex

Equipments

Jaw crusher, cone crusher, ball mill, flotation machine, spiral classifier, etc.

Copper Ore Processing Plant

  • 1. Raw Copper Ore Crushing
    The copper ore in the quarry is transported to the transit silo, which is then evenly fed to the jaw crusher by the vibrating feeder for primary crushing. According to “more crushing and less grinding”, the crushed copper ore goes into a fine jaw crusher for more crushing. This is prepared for the milling process.
  • 2. Copper Ore Grinding
    After fine crushing, the copper particles are sent into the ball mill for grinding. For later flotation, a spiral classifier is needed to classify and screen the ground copper ore. The materials that meet the requirements can enter into the next process for mineral processing, and the copper powder that does not meet the requirements will be sent back to the ball mill for grinding again.
  • 3. Copper Ore Flotation for Concentrating
    The qualified copper slurry is fed into the mixing tank, and the corresponding chemical agents are added to make a reaction. The slurry goes into the flotation cell for processing. The flotation process includes roughing, scavenging, and concentrate selecting. In the froth flotation process, some agents will be used to select copper, such as lime to give a basic pH, pine oil to make bubbles, alcohol to strengthen the bubbles, and a collector chemical, etc. Through a series of steps, the copper ore is concentrated, and the waste material that comes out of the bottom of the tanks is called tailings.
  • 4. Copper Ore Dehydration
    Suspend the copper concentrate slurry in the thickener for full precipitation, and then high-grade copper concentrate powder can be obtained after dehydrating and drying through the dryer.

Copper Ore Beneficiation Process

    Copper ore beneficiation is a process to extract copper from raw ores. Raw copper ore can be divided into three categories: copper oxide ore (azurite, cuprite, and malachite), copper sulfide ore (chalcopyrite, bornite, and chalcocite), and natural copper. Copper ore beneficiation process commonly includes gravity separation, flotation process, and magnetic separation.
  • Gravity Separation
    The gravity separation method sorts minerals according to their relative density (usually called specific gravity). Currently, gravity separation is only used to select copper ores with coarser inlays and is especially suitable for copper oxide ores with higher density.
  • Flotation Separation
    Copper flotation process is based on the difference in the physical and chemical properties of the mineral surface, processed by the flotation agent, and the mineral is selectively attached to the bubbles to achieve the purpose of separation. The beneficiation of non-ferrous metal ores, such as copper sulfide ore, lead, zinc, sulfur, molybdenum, etc., is mainly treated by flotation process; some ferrous metals, rare metals, and some non-metallic ores, such as graphite ore, apatite, etc., are also treated using the copper flotation process.
  • The composition of copper ore is generally more complex, associated with more minerals, and it cannot use a simple method of leaching separation. It has priority flotation and mixed flotation. Preferential flotation is to float the useful minerals and then separate two or more of them. Mixed flotation is the flotation of a variety of useful minerals at the same time, then through other ways to separate again.

PROFESSIONAL SERVICES

Professional solution design

Free on-site survey to ensure that the solution design is more in line with customer needs and safer

Provide customized services

Strong R&D capabilities provide highly customized equipment for special project needs

Accessories support ensures production

With a complete accessories system, we provide you with reliable and fast accessories services

Technical guidance training

Professional staff will come to the site to train you until you can operate independently

Professional on-site installation

Professional installation, commissioning, and maintenance ensure equipment meets production needs.

RECOMMEND EQUIPMENT

物料测试
biaozhi
物料测试
661b065e9ac0d
biaozhi
PC Coarse Powder Hammer Mill
661b013570227
biaozhi
YGM High-pressure Suspension Mill
3e3a5458-fd1f-460f-b140-81e9ef3b3a31
biaozhi
HGM Ultrafine Grinding Mill
6621a37b1da63
biaozhi
MTM Trapezium Grinding Mill
661affc18b1f0
biaozhi
YGM Raymond Mill
d65b5258-894a-4192-9342-40e4d3a7647f
biaozhi
DBGM Vertical Roller Mill
9dfdd2ea-7c62-4a16-8a66-825d819768d1
biaozhi
DBMQ Semi-mobile Crushing Station
340cef3b-584c-4ef2-baec-302f3a31d395
biaozhi
DBMS Portable Screening Plant
66301d6c8d93b
biaozhi
DBMV Portable VSI Crusher
66301a8a8879d
biaozhi
DBMY Portable Cone Crusher
663018b756c93
biaozhi
DBMF Portable Impact Crusher
6630194e8b4ca (1)
biaozhi
DBME Portable Jaw Crusher
6630213c57584
biaozhi
DBMS Mobile Screening Plant
2024053002392775
biaozhi
DBMV Mobile VSI Crusher
663022fb81841
biaozhi
DBMF Mobile Impact Crusher
2024051007582218
biaozhi
DBME Mobile Jaw Crusher
14943c99-1b17-4b9a-a651-aaa9e5f105e3
biaozhi
2PGC toothed roll crusher
67232403270f7
biaozhi
Double Roll Crusher
663f2f73e71bb
biaozhi
Hydraulic roller crusher

WHAT ELSE CAN I DO FOR YOU

Please fill in the form and we will wholeheartedly provide you with equipment selection, solution design, technical support, after-sales service and other services. We will contact you as soon as possible. Thank you for your trust!

ZHIJIAN
Sales Manager
Phone:+86-17621148835
[email protected]

What else can I do for you!

    Save Time! Get A Detailed Quotation Quickly.